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Ceramic Filter Application - Smelting of Secondary Aluminium - click to view a large version

Smelting of Secondary Aluminium (UK)

Filtration for induction smelting of aluminium scrap

Coleshill Aluminium Ltd purchased their first ceramic filter from Glosfume in 1994. Since then, we've developed a close working relationship during which Coleshill has purchased four more filter units, most recently in 2005.

During induction smelting, contaminated aluminium scrap is converted into ingot and t he volatile elements are filtered. Unlike oil-fired furnaces, no secondary combustion is available for filtration; this means that filtration has to be achieved by injecting and recirculation 2C talc instead.

Because of the high temperatures involved and the presence of sparks/smouldering material in the gas being filtered, a conventional bag filter system would have failed within weeks of installation - almost certainly at considerable cost to the business. Instead, by understanding the special challenges of aluminium scrap smelting and designing a suitable ceramic filter system, we were able to contribute to the reliability and long-term cost-effectiveness of the operation.

  • Installation dates: 1994-1995, 2003, 2005
  • Location: UK
  • Filter unit: HTMC2 (400)
  • Filtration area: 152 m2
  • Operating temperature: Ambient to 600 °C
  • Dry scrubbing: 2C talc
  • Gas flow: Up to 12,000 Am3/hr

If your business is in aluminium scrap smelting, carcass incineration, municipal incineration or any application where the performance of high temperature ceramic filters is critical to your success, Glosfume probably has a cost-effective solution.